The best rugged smartphones

Best rugged smartphones
Image Credit: TechRadar

Welcome to our guide to the best rugged smartphones. If you're in need of a smartphone that can withstand accidental damage, or can survive extreme weather or temperatures, then this list of the best rugged smartphones will help.

The best rugged smartphones are water- and dust-proof, and their tough outer shells should also be able to withstand drops, knocks and other shocks. This makes them ideal for using while working outdoors.

If you're into outdoor activities like hiking, climbing or sailing, then these rugged smartphones could be essential tools that will keep you connected no matter where you are – or what you're doing.The best rugged smartphones will have undergone stringent IP68 tests to ensure that they meet military-specified standards for protection against vibration, shock, extreme temperatures, dust and water (albeit in controlled environments).

The best rugged smartphones will also offer extra features to distinguish themselves from the rest of the competition: some have infrared camera functionality, others have sound level meters and even VOC (volatile organic compound) detectors.

Finally, just bear in mind that while all ruggedized smartphones will be waterproof and dustproof (and therefore meet the IP68 specification), not all waterproof phones will be ruggedized. So think carefully while shopping for the best rugged smartphone for your needs, and make sure you look into all the features that these handsets boast.

So, read on to find out our top picks for the best rugged phones on the market right now.

Cat S61 rugged smartphone

The best rugged smartphone on the market

Specifications

OS: Android 8.0 (Oreo)
Screen size: 5.2-inch
Resolution: 1920 x 1080 pixels
CPU: Snapdragon 630
RAM: 4GB
Storage: 64GB
Battery: 4500mAh
Rear camera: 16MP
Front camera: 8MP

Reasons to buy

+
Only phone with IP69 rating
+
Support for dual SIM

Reasons to avoid

-
Pricey

The Cat S61 is, in our view, the best rugged smartphone money can buy. This is a brilliant flagship phone in its own right, and it's a significant improvement on its predecessor (the Cat S60) in almost every way. At 162 x 77 x 13mm with a weight of 259g, this is a substantial piece of kit, and one that feels reassuringly solid and robust. 

In fact, it features both MIL Spec 810G and IP69 certifications, meaning the phone is designed to endure even high pressure water jets which are common in many industries. There’s plenty of polycarbonate and rubber to absorb shock and protect the device from drops, and a metal frame to improve its overall structure. 

It also features handy tools not found elsewhere, such as an  indoor air quality sensor as well as a laser-assisted distance measurement tool, and it also comes with some decent smartphone specifications as well, including 4GB RAM, a Snapdragon 630 SoC and a lovely 5.2-inch 1080p screen. It comes with Android 8.0 and will be kept updated with the latest versions of Google's operating system in the future.

AGM X3 rugged smartphone

The latest rugged smartphone from AGM

Specifications

OS: Android 8.1
Screen size: 5.9-inch
Resolution: 2160 x 1080 pixels
CPU: Snapdragon 845
RAM: 6GB
Storage: 64GB
Battery: 4100mAh
Rear camera: 12MP
Front camera: 20MP

Reasons to buy

+
Powerful components
+
Triple sensors

Reasons to avoid

-
Expensive
-
Smaller battery than the X2

The AGM X3 is the third flagship rugged phone from the Chinese manufacturer, following on the X2, which is also listed in this best rugged smartphone guide. With the X3, AGM is looking to break into new markets outside of its native China. The company claims this is the most rugged smartphone on the market with IP68 certification, and not only is it tested to MIL-STD 810G standards, it's also noticeably lighter and thinner than many of its bulky competition.

Not only is it impressively rugged, but it's also packed with the kind of tech we'd expect to see in flagship phones from the likes of Apple and Samsung, including a top-of-the-range system-on-a-chip, the Qualcomm Snapdragon 845 and bags of RAM.

(Image credit: Image Credit: DOOGEE)

Doogee S90 rugged smartphone

An ambitious rugged smartphone

Specifications

OS: Android 8.1
Screen size: 6.18-inch
Resolution: 2246 x 1080 pixels
CPU: MT6771 (P60) 4*Cortex-A73 2.0GHz + 4*Cortex-A53 2.0Ghz
RAM: 6GB
Storage: 128GB
Battery: 5050mAh
Rear camera: 16+8MP
Front camera: 8MP

Reasons to buy

+
Good value for money
+
Impressive performance

Reasons to avoid

-
Screen has a notch
-
Bulky design

We were promised that the Doogee S90 would be unlike any other rugged smartphone on the market, and to be fair, that's what we got, with a modular design that lets you build a handset that best suits your needs. This modular approach means the Doogee S90 is bulkier than many of its competitors, so bear that in mind.

However, in our tests the Doogee S90 performed brilliantly, racking up some of the best numbers we’ve seen in our benchmarks.

Phone side angle

Blackview BV9500 Pro rugged smartphone

The best rugged smartphone with loads of extra features

Specifications

OS: Android 8.1
Screen size: 5.7-inch
Resolution: 2160 x 1080 pixels
CPU: MT6763T Octa Core
RAM: 6GB
Storage: 128GB
Battery: 10000mAh
Rear camera: 13MP
Front camera: 16MP

Reasons to buy

+
Very long battery life
+
Fast and wireless charging

Reasons to avoid

-
Heavy and bulky
-
Not brilliant sound quality

Blackview has a range of rugged IP68 certified Android phones available and they tend to be both tough and affordable, if a little light on features. This latest model, however, comes in at a considerably higher price point and it has all the bells and whistles including PTT (push-to-talk) for walkie-talkie style communication. 

In fact, you'd be hard pushed to find another rugged smartphone that offers anywhere near the amount of features – and battery life – that the Blackview BV9500 Pro does. It's solidly built, which does mean it's a heck of a bulky device, but what really makes the Blackview BV9500 Pro stand out above the rest of the rugged set is its comprehensive list of features that make it ideal for outdoor use. 

AGM X2 rugged smartphone

The ultimate ruggedized smartphone

Specifications

OS: Android Nougat
Screen size: 5.5-inch
Resolution: 1920 x 1080 pixels
CPU: Snapdragon 635
RAM: 6GB
Storage: 128GB
Battery: 6000mAh
Rear camera: 12+12MP
Front camera: 16MP

Reasons to buy

+
Amazing battery capacity
+
Triple sensors

Reasons to avoid

-
Expensive
-
Can’t handle two 4G SIMs at same time

We tested out the AGM X1 earlier this year and found that it was mighty likable. The X2, which has been just released, promises to push the envelope even further with a complete upgrade to the internals. An upgraded Qualcomm processor now runs alongside 6GB of RAM. There’s a 16-megapixel camera at the front and a pair of 12-megapixel sensors at the back, surpassing even established models like the Samsung Galaxy S8.

Other than the boosted battery capacity (6000mAh) and 128GB of on-board storage, there’s also a VOC (volatile organic compound) detector, which makes this an incredibly useful smartphone for the right audience. It does support NFC and USB Type-C but offers no wireless charging and it supports only one 4G SIM.

Doogee S60

Doogee S60 rugged smartphone

A cheaper alternative to the leading light

Specifications

OS: Android Nougat
Screen size: 5.2-inch
Resolution: 1920 x 1080 pixels
CPU: Helio P25
RAM: 6GB
Storage: 64GB
Battery: 5580mAh
Rear camera: 21MP
Front camera: 8MP

Reasons to buy

+
Affordable
+
Raft of tools and sensors

Reasons to avoid

-
Tacky looks
-
It’s heavy

The industrial, rugged look of the Doogee S60, and the fact that it uses a microUSB connector – not to mention the rather silly sounding name – might put off some potential buyers here. But if you can overlook these downsides, then this device has a lot to offer – and it’s half the price of the above AGM X2. 

The S60 packs a powerful punch, with a Gorilla Glass 5 glass overlay on the display, plus it offers dual SIMs plus dual standby, a 24W quick-charge charger, NFC and even wireless charging (but no wireless charger). It is crammed with sensors and tools as well, which will come in useful for handymen (and women): there’s a barometer, a gyroscope, a coulomb meter, a sound level meter and even a bubble level.

Ulefone Armor 2 rugged smartphone

Another affordable contender

Specifications

OS: Android Nougat
Screen size: 5-inch
Resolution: 1920 x 1080 pixels
CPU: Helio P25
RAM: 6GB
Storage: 64GB
Battery: 4700mAh
Rear camera: 16MP
Front camera: 13MP

Reasons to buy

+
Affordable
+
NFC supported

Reasons to avoid

-
No earphone socket
-
Battery capacity could be better

The Ulefone Armor 2 is one of a number of recently released rugged smartphones that offer significant upgrades over their predecessors at a very affordable price, far cheaper than either the S60 or the AGM X2. Somehow it still offers similar core components (a Mediatek Helio P25 octa-core CPU, 6GB of RAM and 64GB on-board storage).

The camera subsystem is the weakest of the three but nonetheless on par with other top-end non-ruggedized devices like the Samsung Galaxy S8 (note that the pixel count is only part of the equation when it comes to gauging the overall picture quality). This phone’s battery capacity is slightly under par and there’s no audio connector, so you will need to use a converter. Like the S60, it is bundled with a virtual toolkit that contains a few tools; but there’s no sound level monitor.

Blackview BV7000 Pro rugged smartphone

The best value-for-money ruggedized smartphone

Specifications

OS: Android Marshmallow
Screen size: 5-inch
Resolution: 1920 x 1080 pixels
CPU: Mediatek MTK6750T
RAM: 4GB
Storage: 64GB
Battery: 3500mAh
Rear camera: 13MP
Front camera: 8MP

Reasons to buy

+
Great design
+
Stonking value for money

Reasons to avoid

-
Smallish battery capacity
-
No NFC

The Blackview BV7000 Pro is a balanced product aimed at a wider audience beyond the traditional builders and ruggedized verticals. In use, the phone proved to be a capable performer and didn’t stutter or run sluggishly during our brief encounter. The screen is gorgeous – even in broad daylight – and little additions like ‘smart somatosensory’ (which uses hand-waving to trigger events), the customizable notification light, or Parallel Space, which allows for apps to be cloned and used by multiple users, are great differentiators.

There’s no wireless charging or NFC, plus you’re still limited to 802.11n Wi-Fi. For now, though, the BV7000 Pro provides an interesting compromise if you want a mid-range model that doesn’t give away your trade, can take a few pictures in torrential rain, and doesn’t break the bank.

Zebra TC75x rugged smartphone

The Swiss army knife of rugged mobiles

Specifications

OS: Android Marshmallow
Screen size: 4.7-inch
Resolution: 1280 x 720 pixels
CPU: Snapdragon 650
RAM: 4GB
Storage: 32GB
Battery: 4620mAh
Rear camera: 13MP
Front camera: 5MP

Reasons to buy

+
Extremely rugged
+
Great battery life

Reasons to avoid

-
Proprietary connectors
-
Upgrading OS can be cumbersome

The Zebra TC75x brings mid-range smartphone performance to ruggedized devices, albeit with a hefty price tag. The handset does more than make up for its cost, though, thanks to an impressive build quality and an enterprise-level application suite (and support). It is far more expensive than the rest of the competition, but then again, this rugged phone’s features put it at the cutting-edge of what is usually a rather slow moving niche.

A number of challengers have appeared on the market (Cipherlab, Cat, Unitech) but a successful product requires more than just a cheap price tag. Motorola’s legacy lives on and the wealth of expertise that the TC75x packs puts the device in a league of its own, both in terms of price and overall features.

Desire Athow
Managing Editor, TechRadar Pro

Désiré has been musing and writing about technology during a career spanning four decades. He dabbled in website builders and web hosting when DHTML and frames were in vogue and started narrating about the impact of technology on society just before the start of the Y2K hysteria at the turn of the last millennium.